4 Tips To Solve Reach Issues In Cobot Palletizing

Why does reach issues appear in cobot palletizing?

Before we start listing tips, it’s beneficial for you to have a basic understanding of why reach issues appear at all. So let’s begin with that before we get into more technical details.

Every palletizing project is unique.

Ideally, a palletizing software should be able to determine the best way to place the boxes onto pallets. But this is not always the case. Some of them needs more advanced configurations, rather than using default setups to ensure optimal reach.

One obvious reason for why some projects encounter reach issues, has to do with the cobots total length. But this is actually just one of several factors that affects the reach.

In simple terms, it comes down to these factors:

• The type of cobot
• Its mounting
• The gripper
• Weight and size of the boxes
• The way the cobot choose to place the boxes onto the pallet

Installing the right palletizer is more complex than you think. The feasibility analysis from Rocketfarm is extremely accurate, and has become a “must have” when proposing palletizing solutions to customers.

Emil NissfolkCTO, Kameleon Robotics

Common solutions to solve reach issues in cobot palletizing

Some of the tips we are about to present, are specifically drawn from Pally, our palletizing software. If you are using Pally, you can easily make new software configurations to increase reach by using our developed features.

The tips will also work without Pally. But it is important to note that you will need a bit more knowledge, time and effort, unless the software provides you with similar flexibility for palletizing.

With these tips, you’ll be guided through certain actions that you can try for yourself. Hopefully, these will prove helpful in solving your specific reach issue.

1. Investigate software configurations for the gripper

First and foremost, we recommend start searching for possible solutions with the setup you already got. If you can solve the issue through software, you’ll save yourself from any additional costs.

We’ll start by looking at the gripper and how it pick up boxes, which affects the placement.

Here are some actions you can try regarding the software configurations for the gripper:

The gripper optimization is a feature similar to gripper orientation. Only this allows the software to calculate the best directions for the gripper to pick up boxes.

Within the Pally software, you can choose between None ( Same as “front”), 2_way (same as “front” or “back”) and 4_way (all directions possible). Enabling one of these can potentially solve the reach issue.

2. Investigate the pattern and its layers

This second tip can also potentially save you from any additional costs. By looking into the box pattern of your pallet, you can make small changes that can solve the reach issue.

Having inverted approach disabled (default), the cobot will use a logical approach, starting a layer by placing a box in the furthest away corner of the pallet. This will in some instances solve reach issues, especially in the top layers, as it doesn’t need to lift boxes above previous placed boxes.

By enabling the inverted approach function, you’ll allow the cobot to use an illogical approach. This way it will be able to lift boxes above previous placed boxes. A layer can then be build starting from the corner closest to the cobot, which sometimes can be beneficial. This approach may cost extra time and result in less reach, but in return it can create extra space to move smaller boxes closer to the cobot.

Generally, enabling inverted approach will give the cobot less reach but have better maneuverability to place boxes closer to the cobot. Having it disabled will maximize its reach but at the cost of maneuverability.

This shows the complexity involved in palletizing, and the easiest way to test and evaluate, can be done through simulations.

3. Talk to experts

At this point, we would advice you to get in touch with a palletizing expert.

Even though you are becoming more of an expert reading this article, it would be wise to consult someone for a second pair of eyes to look at your situation.

If you run the Pally software on your UR cobot, you can also use our web-based robot programming tool, MyRobot.cloud. This means that you have access to a powerful tool that gives you the freedom to make complex changes in the palletizing program in an easy way.

Create, add, and upload new patterns in a few minutes without production downtime. With just basic information about your product specification, you can design the pallet pattern of your choice and program new instructions to your cobot. Alternatively, you can import your current UR palletizing field and start working from the current UR palletizing file.

If you encounter reach issues, you can easily try the suggested solutions presented above.

4. Investigate hardware configurations

With this final tip, we are now moving over to getting extra hardware to be able to palletize you specific project. If none of the two first tips helped you, getting new hardware may be the only solution.

Conclusion

We aim to make the palletizing software as easy to use as possible.

In most cases, the software will calculate the best options for you. But sometimes, it is difficult with all kinds of possible palletizing projects.

With Pally, you can make quick changes in the program using MyRobot.cloud to solve issues and avoid extra costs by buying new hardware. In other words – there is a lot that can be done to try to solve reach issues in cobot palletizing by investigating what you already have.

Looking into software should, therefore, be your first priority. But if your current setup proves insufficient, looking into new hardware may be the only solution.